Are Ford Diesels Any Good? Consumer Satisfaction Rate

Ford diesel trucks have long been a staple on American roads, known for their power, durability, and towing capabilities. But the question remains: are they actually any good? It's a question that potential buyers, current owners, and even casual observers often ponder. We're diving deep into the reliability, performance, and overall consumer satisfaction surrounding Ford's diesel engines to give you the straight scoop.

The Power Stroke Legacy: A Rollercoaster Ride

Ford's journey with diesel engines hasn't always been smooth sailing. The "Power Stroke" name, initially a badge of pride, has seen its share of ups and downs. To truly understand the current state of Ford diesels, it's crucial to understand their history.

  • The 7.3L Power Stroke (1994.5-2003): Widely considered a legend, the 7.3L Power Stroke, manufactured by Navistar International, is often hailed as one of the most reliable diesel engines ever put in a pickup truck. Its simple design and robust construction made it a favorite among mechanics and owners alike. This engine is notorious for its longevity and durability, often exceeding 300,000 miles with proper maintenance. While not the most powerful, its reliability is unmatched in the Ford diesel family.
  • The 6.0L Power Stroke (2003-2007): This engine is a stark contrast to its predecessor. Also built by Navistar, the 6.0L Power Stroke is infamous for its numerous issues, including head gasket failures, EGR cooler problems, and injector failures. This era significantly tarnished Ford's reputation for diesel reliability. While some problems could be addressed with aftermarket upgrades, the 6.0L left a lasting negative impression.
  • The 6.4L Power Stroke (2008-2010): The 6.4L Power Stroke, another Navistar product, offered increased power and torque compared to the 6.0L. However, it came with its own set of challenges, including fuel system issues, DPF (Diesel Particulate Filter) problems, and overall complexity. While more powerful, the 6.4L proved to be less reliable than the 7.3L and still plagued with problems.
  • The 6.7L Power Stroke (2011-Present): Finally, Ford decided to bring diesel engine production in-house with the 6.7L Power Stroke. This engine, designed and built by Ford, marked a turning point for the Power Stroke name. The 6.7L Power Stroke is generally considered to be a reliable and powerful engine, addressing many of the shortcomings of its predecessors. Subsequent generations have seen continuous improvements in power, fuel economy, and overall durability.
  • The 7.3L Godzilla (2020-Present): While technically a gasoline engine, the 7.3L "Godzilla" V8 is worth mentioning. Its impressive torque and relatively simple design make it a compelling alternative to diesel for some truck owners. The Godzilla engine offers a strong and dependable option without the complexities and potential maintenance issues associated with diesel engines.

Digging into the 6.7L Power Stroke: What Makes it Tick (and What Makes it Reliable?)

Since the 6.7L Power Stroke represents a significant shift in Ford's diesel strategy, let's take a closer look at its key features and why it's generally considered a more reliable engine.

  • In-House Design and Manufacturing: Bringing diesel engine production in-house allowed Ford to have greater control over quality control and design improvements.
  • Reverse-Flow Cylinder Heads: The 6.7L features reverse-flow cylinder heads, which place the exhaust manifolds inside the "V" of the engine. This design allows for a more compact engine and improved turbocharger performance.
  • Single Sequential Turbocharger (Pre-2020): The initial 6.7L Power Stroke used a single sequential turbocharger, which provided quick spool-up and strong low-end torque.
  • Advanced Fuel Injection System: The 6.7L utilizes a common-rail fuel injection system, which delivers precise fuel metering and improved combustion efficiency.
  • Stronger Components: Ford beefed up the internal components of the 6.7L, including a stronger crankshaft, connecting rods, and cylinder head bolts, to handle the increased power and torque.
  • Dual Vane Variable Geometry Turbocharger (2020-Present): Introduced in 2020, the dual vane variable geometry turbocharger improves airflow and performance at all engine speeds.

While the 6.7L Power Stroke is generally reliable, it's not without its potential issues. Some common problems include:

  • CP4 Fuel Pump Failures (Pre-2020): Early models equipped with the CP4 fuel pump have been known to experience failures, which can result in costly repairs.
  • EGR System Issues: The EGR (Exhaust Gas Recirculation) system can experience clogging and failures, leading to reduced performance and increased emissions.
  • Diesel Particulate Filter (DPF) Problems: The DPF can become clogged over time, requiring regeneration or replacement.
  • Sensor Failures: Various sensors, such as the mass airflow sensor (MAF) and exhaust gas temperature (EGT) sensors, can fail, leading to engine performance issues.

Consumer Satisfaction: What Do Owners Really Think?

While technical specifications and design features are important, the ultimate test of a diesel engine's worth is consumer satisfaction. So, what do Ford diesel owners actually think about their trucks?

  • Surveys and Ratings: Consumer Reports, J.D. Power, and other organizations conduct surveys and collect data on vehicle reliability and owner satisfaction. Ford diesel trucks generally score well in these surveys, particularly models equipped with the 6.7L Power Stroke.
  • Online Forums and Communities: Online forums and communities dedicated to Ford diesel trucks are a treasure trove of information. Owners share their experiences, discuss problems, and offer solutions. These forums often provide a more realistic and nuanced view of Ford diesel reliability than official surveys.
  • Anecdotal Evidence: Talking to Ford diesel owners and reading online reviews can provide valuable insights. Many owners praise the 6.7L Power Stroke for its power, towing capabilities, and overall reliability. However, some owners report experiencing issues, particularly with older models or those that have not been properly maintained.
  • Long-Term Reliability: The long-term reliability of Ford diesel engines is a key factor in consumer satisfaction. While the 7.3L Power Stroke is known for its longevity, the 6.0L Power Stroke has a reputation for unreliability. The 6.7L Power Stroke appears to be holding up well over time, with many owners reporting high mileage and minimal problems.

A general consensus from these sources suggests that Ford diesel trucks, especially those with the 6.7L Power Stroke, have significantly improved in reliability and consumer satisfaction compared to the 6.0L and 6.4L engines. However, like any vehicle, proper maintenance and preventative care are essential for ensuring long-term reliability.

Maintenance is Key: Keeping Your Ford Diesel Running Strong

No matter how well-designed an engine is, it won't last long without proper maintenance. Here are some essential maintenance tips for Ford diesel engines:

  • Regular Oil Changes: Use the recommended oil and filter, and change the oil at the recommended intervals.
  • Fuel Filter Replacements: Replace the fuel filter regularly to prevent fuel system contamination.
  • Coolant Flushes: Flush the cooling system every few years to prevent corrosion and maintain optimal cooling performance.
  • Air Filter Replacements: Replace the air filter regularly to ensure proper airflow and prevent engine damage.
  • Fuel Additives: Use a fuel additive to improve fuel lubricity and prevent injector problems.
  • DPF Regeneration: Understand the DPF regeneration process and avoid interrupting it.
  • Regular Inspections: Have your truck inspected regularly by a qualified mechanic to identify and address potential problems early.

Comparing Ford Diesels to the Competition: How Do They Stack Up?

The diesel truck market is highly competitive, with Ford, GM (Chevrolet and GMC), and Ram all vying for market share. How do Ford diesels compare to the competition?

  • GM Duramax: The GM Duramax diesel engine has a strong reputation for reliability and performance. The current Duramax engine is generally considered to be a strong competitor to the Ford 6.7L Power Stroke.
  • Ram Cummins: The Ram Cummins diesel engine is known for its durability and towing capabilities. The Cummins engine has a long history of reliability, although some models have experienced issues with emissions systems.
  • Overall: Each manufacturer has its strengths and weaknesses. Ford's 6.7L Power Stroke has made significant strides in reliability, while GM's Duramax and Ram's Cummins also offer compelling options. Ultimately, the best diesel truck for you will depend on your specific needs and preferences.

Frequently Asked Questions

  • Are Ford 6.0L diesels reliable? No, the 6.0L Power Stroke is widely considered to be unreliable due to issues like head gasket failures and EGR cooler problems. Consider avoiding this engine unless you're prepared for potential repairs.
  • Is the 6.7L Power Stroke a good engine? Yes, the 6.7L Power Stroke is generally considered to be a reliable and powerful engine. Ford addressed many of the shortcomings of previous Power Stroke engines with the 6.7L.
  • What is the best year for the 6.7L Power Stroke? Newer model years (2017 and newer) generally have fewer reported issues and benefit from ongoing improvements. Ford continuously refines the 6.7L engine, resulting in enhanced reliability and performance.
  • How long will a 6.7L Power Stroke last? With proper maintenance, a 6.7L Power Stroke can last for 300,000 miles or more. Regular oil changes, fuel filter replacements, and other preventative maintenance measures are crucial for longevity.
  • Are Ford diesel trucks expensive to maintain? Diesel trucks, in general, tend to be more expensive to maintain than gasoline trucks due to the complexity of the engine and fuel system. However, proper maintenance can help prevent costly repairs.

The Verdict: Are Ford Diesels Worth It?

The answer to whether Ford diesels are "any good" is nuanced. The 6.0L and 6.4L engines have earned a reputation for unreliability, while the 7.3L remains a legend. The 6.7L Power Stroke represents a significant improvement and is generally considered a reliable and capable engine.

Ultimately, the decision of whether to buy a Ford diesel truck depends on your individual needs and preferences. If you need a powerful and capable truck for towing and hauling, and you're willing to invest in proper maintenance, a Ford diesel, particularly one with the 6.7L engine, can be a great choice.